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Ridgecast Works/ Circuits/ Quarry Aggregate Plant
Circuit · Quarry

Quarry Aggregate Plant

For quarries making road aggregate in three fractions: 250 t/h on one shift, with the liner and mesh cycle published before you buy.

Applicable products & materials

Products

0/4 mm

4/20 mm

20/40 mm

Materials

Quarry rock: granite, basalt, limestone

Water and clay read at sampling: common in quarries, drives screen media and any wash need

Process steps

01

Feed and scalp

Quarry feed is scalped ahead of the jaw: 1 100 mm deck, 100 mm bar spacing.

02

Primary crushing

Jaw at a 1 200 × 900 mm feed opening, CSS 125–200 mm.

03

Secondary crushing

Cone on a 900 mm head, closed with the screen: oversize returns to the cone.

04

Screening

Triple-deck 2.4 × 6.0 m screen cuts the three road fractions: 0/4, 4/20 and 20/40 mm.

05

Conveying

Modular 1 200 mm belts to the stockpiles.

Technical data

Nominal capacity 250 t/h
First-set lead time 14 weeks
Products Three fractions: 0/4, 4/20, 20/40 mm (EN 12620 grading)
Screen 2.4 × 6.0 m, triple deck
Primary jaw feed opening 1 200 × 900 mm
Grizzly deck 1 100 mm wide, 100 mm bar spacing
Conveyor belt width 1 200 mm
Shift coverage One shift in the base price; night shift quoted separately

Delivery scope

Mass balance from a 200 kg PSD, UCS and abrasion index Machines and structural steel, built to a frozen drawing First wear parts set and the dimension sheet with the first article Erection supervision and one fitter on site First-ore sheet signed at 250 t/h: CSS, stroke, amps Wear cycle for liners and screen media, published in the quote

Other circuits

Send the rock type. Get a first view on t/h.

Tell the applications desk the rock, the target product, and whether it's a pit, a decline, or a quarry. An engineer replies within three working days with a first view on tonnage and a first-steel date.

Contact the works